International Journal of
Innovation, Management and Technology

Editor-In-Chief: Prof. Jin Wang
Frequency: Semi-annual
ISSN: 2010-0248 (Print)
E-mali: editor@ijimt.org
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IJIET 2023 Vol.14(3): 88-92
doi: 10.18178/ijimt.2023.14.3.943

Production Model to Increase the Level of Order Fulfillment through the Implementation of Lean Tools and Ergonomics in SMEs of the Textile Sector

Antoni Rafael-Abad , Alexis Ancalle-Polanco , Juan Carlos Quiroz-Flores* , Martin Collao-Diaz , Alberto Flores-Perez

  • Facultad de Ingeniería, Universidad de Lima, Perú.

* Corresponding author

Abstract

This research work was born from a commonproblem in most textile manufacturing companies, which is thenon-fulfillment of orders. A Peruvian textile manufacturingcompany dedicated to the production of baby clothes was takenas a case study. In this case study, an in-depth diagnosis will becarried out to identify the causes that lead to the company'sinability to fulfill orders on the defined dates. Once the causeshave been identified, we will proceed to evaluate themethodologies to be implemented to increase the orderfulfillment indicator. The most relevant indicators to know ifthe objective for which the research was carried out was met areorder fulfillment, which the current KPI was 71.31% and withthe improvement turned out to be 81.32%; machine availability,which the initial diagnosis was 81.5% and the final diagnosiswas 89.28%; efficiency in the ironing area, which started with87.88% and ended with 92%; and finally the percentage of adefective product, which started with 10% in the stamping areaand 12% in the cleaning area and ended with 5% in both areas.

Keywords

  • Textiles
  • lean manufacturing
  • order fulfillment
  • TPM
  • FLD
  • standard work
  • ergonomics
IJIMT-V14N3-943

How to Cite

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Antoni Rafael-Abad, Alexis Ancalle-Polanco, Juan Carlos Quiroz-Flores, Martin Collao-Diaz, and Alberto Flores-Perez, "Production Model to Increase the Level of Order Fulfillment through the Implementation of Lean Tools and Ergonomics in SMEs of the Textile Sector," International Journal of Innovation, Management and Technology, vol. 14, no. 3, pp. 88-92, 2023. https://doi.org/10.18178/ijimt.2023.14.3.943

Copyright & License

Copyright © 2023 by the authors. This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited (CC BY 4.0).

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